Service
Tooling & injection molding.
As a leading molding supplier, Axtonne can provide plastic injection molding services for your business. We offer custom manufacturing services to fit your needs, including a DFM overview on every quote and molded parts in as soon as 10 days.
Capabilities
From the first shot to the millionth.
A single source for prototype, bridge, and production tooling, with first shots in as soon as 10 days, backed by USA based sales & support and company-owned US and overseas facilities.
- 01
Prototype Tooling (MUD)
Modular Unit Die tools producing real molded parts in as soon as 10 days, easy and cheap to revise.
- 02
Bridge Tooling
Highly customizable standalone tools with full tool actions and family tooling, in as soon as 3 weeks.
- 03
Production Tooling (SPI)
SPI-standard production tools in as soon as one month, for the lowest per-part cost at volume.
- 04
Single-Source Solution
Our US-based team routes your part to the right facility across our US and overseas operations, as one accountable source. Flexible guidelines? No problem!
Materials
Injection molding resins.
Resin choice drives part performance, durability, and cost. We sit on resin selection with you: tell us the application and your mechanical, thermal, and cosmetic targets, and we narrow it from thousands of grades to the two or three that fit.
PA (Nylon / Polyamide)
- Tensile Strength
- ~12,400 psi
- Flexibility
- High
- Impact Strength
- High
- Temp Resistance
- High
- Chemical Resistance
- Strong
- FDA Compliant
- Yes
- Wall Range
- 0.76 – 2.92 mm (0.030–0.115")
- Recommended Wall
- 1.0 – 2.0 mm
- Cost
- $$$
Tool Materials
Injection molding tool materials.
Tool steel is matched to your volume, resin, and finish, from fast-cut aluminum for prototypes to hardened steel for million-shot production.
Aluminum (7075 / 6061)
- Hardness
- ~12–15 HRC
- Shot Life
- 50 – 5K
- Machining
- Fast
- Thermal Conductivity
- High
- Tier
- Prototype
- Cost
- $
Deep Experience In
Medical
Devices.
Over many decades Axtonne has set itself apart as a supplier, designer, and engineering partner, delivering high-volume production of medical devices and disposable medical supplies.
ISO 13485
Quality management system demonstrating our ability and commitment to provide medical devices.
ITAR-Ready
A US company proud and capable of delivering products manufactured here in the United States.
Millions of Medical Parts Made
Reputation and depth of experience built through repetition delivering large-scale projects.
Process & Tooling
From first shot to production.
One tooling path from validation to volume. Tell us where your part is and we'll put the right tool, process, and lead time on your quote.
Modular Unit Die system. Real molded parts to validate fit and form, with easy revisions.
Highly customizable standalone tools with full tool actions and family tooling.
SPI-standard production tooling for the lowest per-part cost at volume.
Molding Processes
Four ways we shape your part.
- 01
Thermoplastic injection
Our most common process. Resin is injected and cooled to the final part, ideal at volume.
- 02
Liquid silicone rubber
A thermoset where a chemical reaction forms the part. For soft, durable, heat-stable components.
- 03
Overmolding
Two or more materials in one part, such as a soft-touch rubber grip over a rigid handle.
- 04
Insert molding
A component, often metal, is placed in the mold before resin flows around it. Ideal for metal threads.
Lead times are best-case; we confirm exact timing, tolerances, and volumes on your quote. Quality system: ISO 9001 and ISO 13485.
Design Guidelines
Drawing the part.
Wall thickness comes from your resin above. These are the rules that sit on top of it: what the process holds, draft so the part ejects, ribs and radii so it does not sink or warp.
Tolerance, geometry & finish
- Tolerance, standard
- ±0.10 mm (±0.004")
- Tolerance, tight
- ±0.05 mm (±0.002")
- Draft, standard
- 1.5 to 2° per side
- Draft, textured
- 3 to 5°
- Rib thickness
- 40 to 60% of wall
- Rib height
- ≤ 3× wall
- Internal radius
- ≥ 0.5× wall
- Boss OD
- About 2× hole dia
- As-processed finish
- SPI grade to spec
- Finishing
- Pad print, paint, hot stamp
Per DIN 16742; varies with resin shrink and feature size
Uniformity beats thickness
A part with even 2 mm walls molds better than one that swings between 1 mm and 4 mm. Aim for wall transitions no steeper than a 3-to-1 taper, and keep ribs at 40 to 60 percent of the wall they sit on.
- Axtonne spec
- Confirmed against our own process.
- Untagged
- Industry DFM target, confirmed against your geometry on the quote.
Wall thickness, draft, and finish for every process: design & tolerance guide.
Certifications
Quality is the system, not the slogan.
ISO 9001 Certified
Quality management system ensuring we meet customer needs within statutory and regulatory requirements.
ISO 13485 Certified
Quality management system demonstrating our ability to provide medical devices and related services.
Satisfaction Guarantee
Our internal promise to customers that we will deliver above and beyond any other plastic products manufacturing company.
24–48 Hour
Quote
Turnaround
Special Offer: Receive a free DFM with every quote. Contact us to learn more.
Hear From Our Customers
Great organizations rely on Axtonne.
Marcel BothaCEO, 10XBetaOur high-speed development partnerships for Strongarm Technologies and the Spiro Ventilator for New York City stood out. Both these projects seem impossible in terms of time, and both were delivered because of their can-do attitude.
FAQ
Frequently asked questions.
Got a question? We've got answers. If you have something else, email sales@axtonne.com.
Injection molding is a process tailored for producing large volumes of parts. Compared to other manufacturing technologies (like CNC machining and 3D printing), it requires an upfront capital investment in tooling. But individual piece-part price is substantially lower, which makes it an affordable solution for production runs.
It's most often used to manufacture plastic parts at scale due to low material waste and low cost per part. It's ideal for industries like medical devices, consumer products, and automotive.
Get Started
Get A Quote.
Let us impress you. Share your files with us and we will get back to you same day or next day, with pricing, lead time, and DFM feedback.